METHOD
19 - DETERMINATION OF SULFUR DIOXIDE REMOVAL EFFICIENCY AND PARTICULATE MATTER,
SULFUR DIOXIDE, AND NITROGEN OXIDE EMISSION RATES
2.2 Sulfur Reduction
Efficiency and SO2 Removal Efficiency.
6.0 Equipment and
Supplies. [Reserved]
7.0 Reagents and
Standards. [Reserved]
8.0 Sample Collection,
Preservation, Storage, and Transport. [Reserved]
9.0 Quality Control.
[Reserved]
10.0 Calibration and
Standardization. [Reserved]
11.0 Analytical
Procedures. [Reserved]
12.0 Data Analysis and
Calculations.
12.2 Emission Rates of
PM, SO2, and NOx.
12.4 Determination of
Average Pollutant Rates.
12.5 Determination of
Overall Reduction in Potential Sulfur Dioxide Emission.
12.6 Sulfur Retention
Credit for Compliance Fuel.
12.7 Determination of
Compliance When Minimum Data Requirement Is Not Met.
13.0 Method
Performance. [Reserved]
14.0 Pollution
Prevention. [Reserved]
15.0 Waste Management.
[Reserved]
17.0 Tables, Diagrams,
Flowcharts, and Validation Data.
This method provides data
reduction procedures relating to the following pollutants, but does not include
any sample collection or analysis procedures.
Where specified by an
applicable subpart of the regulations, this method is applicable for the
determination of (a) PM, SO2, and NOx emission rates; (b) sulfur removal
efficiencies of fuel pretreatment and SO2 control devices; and (c) overall
reduction of potential SO2 emissions.
Oxygen (O2) or carbon dioxide
(CO2) concentrations and appropriate F factors (ratios of combustion gas
volumes to heat inputs) are used to calculate pollutant emission rates from
pollutant concentrations.
An overall SO2 emission
reduction efficiency is computed from the efficiency of fuel pretreatment
systems, where applicable, and the efficiency of SO2 control devices.
2.2.1 The sulfur removal
efficiency of a fuel pretreatment system is determined by fuel sampling and
analysis of the sulfur and heat contents of the fuel before and after the
pretreatment system.
2.2.2 The SO2 removal
efficiency of a control device is determined by measuring the SO2 rates before
and after the control device.
2.2.2.1 The inlet rates to SO2
control systems (or, when SO2 control systems are not used, SO2 emission rates
to the atmosphere) are determined by fuel sampling and analysis.
Bwa = Moisture fraction of
ambient air, percent.
Bws = Moisture fraction of
effluent gas, percent.
%C = Concentration of
carbon from an ultimate analysis of fuel, weight percent.
Cd = Pollutant concentration,
dry basis, ng/scm (lb/scf).
%CO2d,%CO2w = Concentration
of carbon dioxide on a dry and wet basis, respectively, percent.
Cw = Pollutant
concentration, wet basis, ng/scm (lb/scf).
D = Number of sampling
periods during the performance test period.
E = Pollutant emission
rate, ng/J (lb/million Btu).
Ea = Average pollutant rate
for the specified performance test period, ng/J (lb/million Btu).
Eao, Eai = Average
pollutant rate of the control device,outlet and inlet, respectively, for the
performance test period, ng/J (lb/million Btu).
Ebi = Pollutant rate from
the steam generating unit, ng/J (lb/million Btu)
Ebo = Pollutant emission
rate from the steam generating unit, ng/J (lb/million Btu).
Eci = Pollutant rate in
combined effluent, ng/J (lb/million Btu).
Eco = Pollutant emission
rate in combined effluent, ng/J (lb/million Btu).
Ed = Average pollutant rate
for each sampling period (e.g.,
24-hr Method 6B sample or 24-hr fuel sample) or for each fuel lot (e.g., amount of fuel bunkered), ng/J (lb/million Btu).
Edi = Average inlet SO2
rate for each sampling period d, ng/J (lb/million Btu)
Eg = Pollutant rate from
gas turbine, ng/J (lb/million Btu).
Ega = Daily geometric
average pollutant rate, ng/J (lbs/million Btu) or ppm corrected to 7 percent
O2.
Ejo,Eji = Matched pair
hourly arithmetic average pollutant rate, outlet and inlet, respectively, ng/J
(lb/million Btu) or ppm corrected to 7 percent O2.
Eh = Hourly average
pollutant, ng/J (lb/million Btu).
Ehj = Hourly arithmetic
average pollutant rate for hour "j," ng/J (lb/million Btu) or ppm
corrected to 7 percent O2.
EXP = Natural logarithmic
base (2.718) raised to the value enclosed by brackets.
Fd, Fw, Fc = Volumes of
combustion components per unit of heat content, scm/J (scf/million Btu).
GCV = Gross calorific value
of the fuel consistent with the ultimate analysis, kJ/kg (Btu/lb).
GCVp, GCVr = Gross
calorific value for the product and raw fuel lots, respectively, dry basis,
kJ/kg (Btu/lb).
%H = Concentration of hydrogen
from an ultimate analysis of fuel, weight percent.
H = Total number of
operating hours for which pollutant rates are determined in the performance
test period.
Hb = Heat input rate to the
steam generating unit from fuels fired in the steam generating unit, J/hr
(million Btu/hr).
Hg = Heat input rate to gas
turbine from all fuels fired in the gas turbine, J/hr (million Btu/hr).
%H2O = Concentration of
water from an ultimate analysis of fuel, weight percent.
Hr = Total numbers of hours
in the performance test period (e.g.,
720 hours for 30-day performance test period).
K = Conversion factor, 10-5
(kJ/J)/(%) [106 Btu/million Btu].
Kc = (9.57 scm/kg)/% [(1.53
scf/lb)/%].
Kcc = (2.0 scm/kg)/%
[(0.321 scf/lb)/%].
Khd = (22.7 scm/kg)/%
[(3.64 scf/lb)/%].
Khw = (34.74 scm/kg)/%
[(5.57 scf/lb)/%].
Kn = (0.86 scm/kg)/% [(0.14
scf/lb)/%].
Ko = (2.85 scm/kg)/% [(0.46
scf/lb)/%].
Ks = (3.54 scm/kg)/% [(0.57
scf/lb)/%].
Kw = (1.30 scm/kg)/% [(0.21
scf/lb)/%].
ln = Natural log of
indicated value.
Lp,Lr = Weight of the
product and raw fuel lots, respectively, metric ton (ton).
%N = Concentration of
nitrogen from an ultimate analysis of fuel, weight percent.
N = Number of fuel lots
during the averaging period.
n = Number of fuels being
burned in combination.
nd = Number of operating
hours of the affected facility within the performance test period for each Ed
determined.
nt = Total number of hourly
averages for which paired inlet and outlet pollutant rates are available within
the 24-hr midnight to midnight daily period.
%O = Concentration of
oxygen from an ultimate analysis of fuel, weight percent.
%O2d, %O2w = Concentration
of oxygen on a dry and wet basis, respectively, percent.
Ps = Potential SO2
emissions, percent.
%Rf = SO2 removal
efficiency from fuel pretreatment, percent.
%Rg = SO2 removal
efficiency of the control device, percent.
%Rga = Daily geometric
average percent reduction.
%Ro = Overall SO2
reduction, percent.
%S = Concentration of
sulfur from an ultimate analysis of fuel, weight percent.
%Sf = Sulfur content of
as-fired fuel lot, dry basis, weight percent.
Se = Standard deviation of
the hourly average pollutant rates for each performance test period, ng/J
(lb/million Btu).
Si = Standard deviation of
the hourly average inlet pollutant rates for each performance test period, ng/J
(lb/million Btu).
So = Standard deviation of
the hourly average emission rates for each performance test period, ng/J
(lb/million Btu).
%Sp, %Sr = Sulfur content
of the product and raw fuel lots respectively, dry basis, weight percent.
t0.95 = Values shown in Table 19-3 for the indicated number of data points n.
Xk = Fraction of total heat
input from each type of fuel k.
Select from the following
sections the applicable procedure to compute the PM, SO2, or NOx emission rate
(E) in ng/J (lb/million Btu). The pollutant concentration must be in ng/scm
(lb/scf) and the F factor must be in scm/J (scf/million Btu). If the pollutant
concentration (C) is not in the appropriate units, use Table
19-1 in Section 17.0 to make the proper conversion. An F factor is the
ratio of the gas volume of the products of combustion to the heat content of
the fuel. The dry F factor (Fd) includes all components of combustion less
water, the wet F factor (Fw) includes all components of combustion, and the
carbon F factor (Fc) includes only carbon dioxide.
NOTE: Since Fw factors include water resulting only from the
combustion of hydrogen in the fuel, the procedures using Fw factors are not
applicable for computing E from steam generating units with wet scrubbers or
with other processes that add water (e.g., steam injection).
12.2.1 Oxygen-Based F
Factor, Dry Basis. When measurements are on a dry basis for both O (%O2d) and
pollutant (Cd) concentrations, use the following equation:
12.2.2 Oxygen-Based F
Factor, Wet Basis. When measurements are on a wet basis for both O2 (%O2w) and
pollutant (Cw) concentrations, use either of the following:
12.2.2.1 If the moisture
fraction of ambient air (Bwa) is measured: Instead of actual measurement, Bwa
may be estimated according to the procedure below.
NOTE: The estimates are selected to ensure that negative
errors will not be larger than -1.5 percent. However, positive errors, or
over-estimation of emissions by as much as 5 percent may be introduced
depending upon the geographic location of the facility and the associated range
of ambient moisture.
12.2.2.1.1 Bwa = 0.027.
This value may be used at any location at all times.
12.2.2.1.2 Bwa = Highest
monthly average of Bwa that occurred within the previous calendar year at the
nearest Weather Service Station. This value shall be determined annually and
may be used as an estimate for the entire current calendar year.
12.2.2.1.3 Bwa = Highest
daily average of Bwa that occurred within a calendar month at the nearest
Weather Service Station, calculated from the data from the past 3 years. This
value shall be computed for each month and may be used as an estimate for the
current respective calendar month.
12.2.2.2 If the moisture
fraction (Bws) of the effluent gas is measured:
12.2.3 Oxygen-Based F
Factor, Dry/Wet Basis.
12.2.3.1 When the pollutant
concentration is measured on a wet basis (Cw) and O2 concentration is measured
on a dry basis (%O2d), use the following equation:
12.2.3.2 When the pollutant
concentration is measured on a dry basis (Cd) and the O2 concentration is
measured on a wet basis (%O2w), use the following equation:
12.2.4 Carbon Dioxide-Based
F Factor, Dry Basis. When measurements are on a dry basis for both CO2 (%CO2d)
and pollutant (Cd) concentrations, use the following equation:
12.2.5 Carbon Dioxide-Based
F Factor, Wet Basis. When measurements are on a wet basis for both CO2 (%CO2w)
and pollutant (Cw) concentrations, use the following equation:
12.2.6 Carbon Dioxide-Based
F Factor, Dry/Wet Basis.
12.2.6.1 When the pollutant
concentration is measured on a wet basis (Cw) and CO2 concentration is measured
on a dry basis (%CO2d), use the following equation:
12.2.6.2 When the pollutant
concentration is measured on a dry basis (Cd) and CO2 concentration is measured
on a wet basis (%CO2w), use the following equation:
12.2.7 Direct-Fired Reheat
Fuel Burning. The effect of direct-fired reheat fuel burning (for the purpose
of raising the temperature of the exhaust effluent from wet scrubbers to above
the moisture dew-point) on emission rates will be less than 1.0 percent and,
therefore, may be ignored.
12.2.8 Combined Cycle-Gas
Turbine Systems. For gas turbine-steam generator combined cycle systems,
determine the emissions from the steam generating unit or the percent reduction
in potential SO2 emissions as follows:
12.2.8.1 Compute the
emission rate from the steam generating unit using the following equation:
12.2.8.1.1 Use the test
methods and procedures section of 40 CFR Part 60, Subpart GG to obtain Eco and
Eg. Do not use Fw factors for determining Eg or Eco. If an SO2 control device is
used, measure Eco after the control device.
12.2.8.1.2 Suitable methods
shall be used to determine the heat input rates to the steam generating units
(Hb) and the gas turbine (Hg).
12.2.8.2 If a control
device is used, compute the percent of potential SO2 emissions (Ps) using the
following equations:
NOTE: Use the test methods and procedures section of Subpart
GG to obtain Eci and Eg. Do not use Fw factors for determining Eg or Eci.
Use an average F factor
according to Section 12.3.1 or determine an applicable F factor according to
Section 12.3.2. If combined fuels are fired, prorate the applicable F factors
using the procedure in Section 12.3.3.
12.3.1 Average F Factors.
Average F factors (Fd, Fw, or Fc) from Table 19-2 in
Section 17.0 may be used.
12.3.2 Determined F
Factors. If the fuel burned is not listed in Table 19-2 or if the owner or
operator chooses to determine an F factor rather than use the values in Table
19-2, use the procedure below:
12.3.2.1 Equations. Use the
equations below, as appropriate, to compute the F factors:
NOTE: Omit the %H2O term in the equations for Fw if %H and
%O include the unavailable hydrogen and oxygen in the form of H2O.)
12.3.2.2 Use applicable sampling
procedures in Section 12.5.2.1 or 12.5.2.2 to obtain samples for analyses.
12.3.2.3 Use ASTM D 3176-74
or 89 (all cited ASTM standards are incorporated by reference - see ¤60.17) for
ultimate analysis of the fuel.
12.3.2.4 Use applicable
methods in Section 12.5.2.1 or 12.5.2.2 to determine the heat content of solid
or liquid fuels. For gaseous fuels, use ASTM D 1826-77 or 94 (incorporated by
reference - see ¤60.17) to determine the heat content.
12.3.3 F Factors for
Combination of Fuels. If combinations of fuels are burned, use the following
equations, as applicable unless otherwise specified in an applicable subpart:
12.4.1 Average Pollutant
Rates from Hourly Values. When hourly average pollutant rates (Eh), inlet or
outlet, are obtained (e.g., CEMS
values), compute the average pollutant rate (Ea) for the performance test
period (e.g., 30 days) specified
in the applicable regulation using the following equation:
12.4.2 Average Pollutant
Rates from Other than Hourly Averages. When pollutant rates are determined from
measured values representing longer than 1-hour periods (e.g., daily fuel sampling and analyses or Method 6B values), or when pollutant rates are
determined from combinations of 1-hour and longer than 1-hour periods (e.g., CEMS and Method 6B values), compute the average
pollutant rate (Ea) for the performance test period (e.g., 30 days) specified in the applicable regulation
using the following equation:
12.4.3 Daily Geometric
Average Pollutant Rates from Hourly Values. The geometric average pollutant
rate (Ega) is computed using the following equation:
12.5.1 Overall Percent
Reduction. Compute the overall percent SO2 reduction (%Ro) using the following
equation:
12.5.2 Pretreatment Removal
Efficiency (Optional). Compute the SO2 removal efficiency from fuel
pretreatment (%Rf) for the averaging period (e.g., 90 days) as specified in the applicable regulation
using the following equation:
NOTE: In calculating %Rf, include %S and GCV values for all
fuel lots that are not pretreated and are used during the averaging period.
12.5.2.1 Solid Fossil
(Including Waste) Fuel)Sampling and Analysis.
NOTE: For the purposes of this method, raw fuel (coal or
oil) is the fuel delivered to the desulfurization (pretreatment) facility. For
oil, the input oil to the oil desulfurization process (e.g., hydrotreatment) is considered to be the raw fuel.
12.5.2.1.1 Sample Increment
Collection. Use ASTM D 2234-76, 96, 97a, or 98 (incorporated by reference - see
¤60.17), Type I, Conditions A, B, or C, and systematic spacing. As used in this
method, systematic spacing is intended to include evenly spaced increments in
time or increments based on equal weights of coal passing the collection area.
As a minimum, determine the number and weight of increments required per gross
sample representing each coal lot according to Table 2 or Paragraph 7.1.5.2 of
ASTM D 2234. Collect one gross sample for each lot of raw coal and one gross
sample for each lot of product coal.
12.5.2.1.2 ASTM Lot Size.
For the purpose of Section 12.5.2 (fuel pretreatment), the lot size of product
coal is the weight of product coal from one type of raw coal. The lot size of
raw coal is the weight of raw coal used to produce one lot of product coal.
Typically, the lot size is the weight of coal processed in a 1-day (24-hour)
period. If more than one type of coal is treated and produced in 1 day, then
gross samples must be collected and analyzed for each type of coal. A coal lot
size equaling the 90-day quarterly fuel quantity for a steam-generating unit
may be used if representative sampling can be conducted for each raw coal and
product coal.
NOTE: Alternative definitions of lot sizes may be used,
subject to prior approval of the Administrator.
12.5.2.1.3 Gross Sample
Analysis. Use ASTM D 2013-72 or 86 to prepare the sample, ASTM D 3177-75 or 89
or ASTM D 4239-85, 94, or 97 to determine sulfur content (%S), ASTM D 3173-73
or 87 to determine moisture content, and ASTM D 2015-77 (Reapproved 1978) or
96, D 3286-85 or 96, or D 5865-98 to determine gross calorific value (GCV) (all
standards cited are incorporated by reference - see ¤60.17 for acceptable
versions of the standards) on a dry basis for each gross sample.
12.5.2.2 Liquid Fossil
Fuel-Sampling and Analysis. See Note under Section 12.5.2.1.
12.5.2.2.1 Sample
Collection. Follow the procedures for continuous sampling in ASTM D 270 or D
4177-95 (incorporated by reference - see ¤60.17) for each gross sample from
each fuel lot.
12.5.2.2.2 Lot Size. For
the purpose of Section 12.5.2 (fuel pretreatment), the lot size of a product
oil is the weight of product oil from one pretreatment facility and intended as
one shipment (ship load, barge load, etc.). The lot size of raw oil is the
weight of each crude liquid fuel type used to produce a lot of product oil.
NOTE: Alternative definitions of lot sizes may be used,
subject to prior approval of the Administrator.
12.5.2.2.3 Sample Analysis.
Use ASTM D 129-64, 78, or 95, ASTM D 1552-83 or 95, or ASTM D 4057-81 or 95 to
determine the sulfur content (%S) and ASTM D 240-76 or 92 (all standards cited are
incorporated by reference) see ¤60.17) to determine the GCV of each gross
sample. These values may be assumed to be on a dry basis. The owner or operator
of an affected facility may elect to determine the GCV by sampling the oil
combusted on the first steam generating unit operating day of each calendar
month and then using the lowest GCV value of the three GCV values per quarter
for the GCV of all oil combusted in that calendar quarter.
12.5.2.3 Use appropriate
procedures, subject to the approval of the Administrator, to determine the
fraction of total mass input derived from each type of fuel.
12.5.3 Control Device
Removal Efficiency. Compute the percent removal efficiency (%Rg) of the control
device using the following equation:
12.5.3.1 Use continuous
emission monitoring systems or test methods, as appropriate, to determine the
outlet SO2 rates and, if appropriate, the inlet SO2 rates. The rates may be
determined as hourly (Eh) or other sampling period averages (Ed). Then, compute
the average pollutant rates for the performance test period (Eao and Eai) using
the procedures in Section 12.4.
12.5.3.2 As an alternative,
as-fired fuel sampling and analysis may be used to determine inlet SO2 rates as
follows:
12.5.3.2.1 Compute the
average inlet SO2 rate (Edi) for each sampling period using the following
equation:
where:
After calculating Edi, use
the procedures in Section 12.4 to determine the average inlet SO2 rate for the
performance test period (Eai).
12.5.3.2.2 Collect the fuel
samples from a location in the fuel handling system that provides a sample
representative of the fuel bunkered or consumed during a steam generating unit
operating day. For the purpose of as-fired fuel sampling under Section
12.5.3.2.3 Use ASTM
procedures specified in Section 12.5.2.1 or 12.5.2.2 to determine %S and GCV.
12.5.4 Daily Geometric
Average Percent Reduction from Hourly Values. The geometric average percent
reduction (%Rga) is computed using the following equation:
NOTE: The calculation includes only paired data sets (hourly
average) for the inlet and outlet pollutant measurements.
If fuel sampling and
analysis procedures in Section 12.5.2.1 are being used to determine average SO2
emission rates (Eas) to the atmosphere from a coal-fired steam generating unit
when there is no SO2 control device, the following equation may be used to
adjust the emission rate for sulfur retention credits (no credits are allowed
for oil-fired systems) (Edi) for each sampling period using the following
equation:
where:
After calculating Edi, use
the procedures in Section 12.4.2 to determine the average SO2 emission rate to
the atmosphere for the performance test period (Eao).
12.7.1 Adjusted Emission
Rates and Control Device Removal Efficiency. When the minimum data requirement
is not met, the Administrator may use the following adjusted emission rates or
control device removal efficiencies to determine compliance with the applicable
standards.
12.7.1.1 Emission Rate.
Compliance with the emission rate standard may be determined by using the lower
confidence limit of the emission rate (Eao *) as follows:
12.7.1.2 Control Device Removal
Efficiency. Compliance with the overall emission reduction (%Ro) may be
determined by using the lower confidence limit of the emission rate (Eao*) and
the upper confidence limit of the inlet pollutant rate (Eai*) in calculating
the control device removal efficiency (%Rg) as follows:
12.7.2 Standard Deviation
of Hourly Average Pollutant Rates. Compute the standard deviation (Se) of the
hourly average pollutant rates using the following equation:
Equation 19-19 through
19-31 may be used to compute the standard deviation for both the outlet (So)
and, if applicable, inlet (Si) pollutant rates.
TABLE
19-1. CONVERSION FACTORS FOR CONCENTRATION
TABLE
19-2. F FACTORS FOR VARIOUS FUELS1