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Plant Data

Texas Eastman

General Information
Site Personnel
SIC Codes/Products
Environmental Program Information
Airs Data
Airs Programs

Texas Eastman Co

Hwy. 149 at Kodak Blvd
PO Box 7444
Longview, TX 75607
(903) 237-5000

General Info



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Historical Facts

1949 Eastman Kodak Company announced a new plant site in Longview, Texas.
1950 Construction of facilities began
1952 Texas Eastman shipped its first pound of product in March.
Employment reached 424.
1957 Hydrocarbon Cracking Plant 2 started production.
1960 Plastics Lab formed
1961 Polypropylene plant started production.
Texanol plant placed into operation. Epolene Plant 3 began operation.
1962 Texas Eastman completed construction of a 250-mile long pipeline from the Gulf Coast area south of Houston to Tyler.
1964 Texas Eastman acquired an underground salt dome storage facility on a 330-acre site in Tyler.
1968 Ethyl acetate plant and Epolene plant began production.
1970 Hydrocarbon Cracking Plant 3A started operation.
Mixed Esters Plant and Glycol Ethyl Ester Plant placed into operation.
1975 Ehtylene Glycol Plant 2 began production.
Employment reached 2,011.
1979 First coal train unloaded.
1983 Hydrocarbon Cracking Plant 4 and Polyethylene Plant 2 placed into operation.
Hydrocarbon Cracking Plants 1 and 2 shut down and dismantled.
1984 Rotary Kiln Incinerator started operation.
1984 Eastman Kodak Company held its annual shareowners' meeting in Longview.
First production of EASTOBOND M-5H Amorphous Polypropylene
1987
Low Pressure Oxo Phase I Conversion successfully completed.
1988 Amorphous Polyolefins production commercialized with the APO semi-works plant.
250-miles of new pipeline constructed from Tyler to Mont Belvieu, Texas, which is northeast of Houston.
Employment reached 2,640.
1989 Texas Eastman announced a major $300 million expansion program.
Low Pressure Oxo Phase II Conversion successfully completed.
1990 New $45 million activated sludge wastewater treatment system completed.
Community Advisory Board formed.
1991 Contractor safety council formed.
Hosted its first Community Open House.
Received ISO registrations for quality systems for producing four key chemicals.
1992 One of six businesses to receive the Environmental Protection Agency Administrator's Award for pollution prevention.
1993 Received Texas Water Commission's Clean Industries 2000 award for environmental excellence.
Won Lammot DuPont Safety Award.
1994 One of two recipients to receive the prestigious Texas Quality Award.
Named a STAR site under OSHA's Voluntary Protection Program.
Celebrated its 45th Anniversary.
Eastman Chemical Company sold its polypropylene manufacturing facility located at Texas Eastman to Huntsman Chemical Corporation.
1995 Propionic acid plant began operation.
ISO registration was completed for all Texas Eastman major products.
Texas Eastman received the first annual Texas League of Women Voters Excellence in Environmental Awareness Award.


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Site Personnel / Contacts

- Environmental Mgr. - J.E. Dworsky , PE
- President - G.S. Williamson
- Director - Bruce E. Moore


SIC Codes / Products Etc.

2869 - Industrial Organic Chemicals
2821 - Plastics Materials and Resins

Manufacturing capabilities

Texas Eastman's products are made beginning with propane and ethane piped in from the Gulf of Mexico. From hydrocarbon-cracking units, ethylene, propylene, and hydrogen are fed to downstream processes to manufacture:

Typical processes Some Texas Eastman processes are a natural fit to manufacture fine and specialty chemicals in medium and large quantities. Examples include:

Manufacturing equipment - Texas Eastman's flexible semiworks facility is available for custom products. Production rates can be up to 15,000 pounds/day.


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Environmental Program Information

Responsible Care
Texas Eastman has adopted the goals of the Chemical Manufacturers Association's Responsible Care program which requires environmental responsibility and public accountability for member companies (See Appendix A).


Waste Minimization Texas Eastman continuously seeks to minimize waste generation and discharge. This has been achieved through improved operating controls and maintenance procedures throughout the plant and additional capital equipment.

Texas Eastman spent $228 million on environmental projects during the period 1988-1994 including a $45 million activated sludge wastewater treatment plant in 1990.

Texas Eastman has achieved a 32% decrease in waste generation and discharge since 1988.


Voluntary Emission Reduction Program
Texas Eastman releases 7 of the 17 materials targeted by EPA for a 50% reduction. Texas Eastman achieved a 60% reduction of these materials in 1994.


EPA Administrator's Award
Texas Eastman is a past recipient of the prestigious national Environmental Protection Agency (EPA) Administrator's Award for pollution prevention projects.



Clean Industries 2000 Award
In 1993, Texas Eastman received one of two Governor's Awards for Environmental Excellence as part of the Texas Natural Resources Conservation Commission (TNRCC) Clean Industries 2000 program.

Clean Industries 2000 is a program designed to protect and conserve the environment to a higher degree than required through state and federal regulations. SARA Air Emissions



Air Emissions
The Environmental Protection Agency (EPA) requires business and industry to report on air emissions of more than 500 materials. Texas Eastman has emissions of 45 of these. Since 1987, Texas Eastman has reduced emissions of these materials by 66%.



Reduction In Fugitive Air Emissions Texas Eastman has an extensive fugitive emissions monitoring and maintenance program which has reduced emissions at the plant. Most fugitive emissions are small amounts of materials which can escape from valves, flanges, pumps, seals and other sources.

Representatives from the Texas Natural Resources Conservation Commission have visited Texas Eastman to learn more about the company's fugitive air emissions program to encourage its implementation by others.

First Certified Environmental Operations Specialist LONGVIEW, Tex., Aug. 31, 1994--An Eastman Chemical Company employee is on the job as the nation's first and only certified environmental operations specialist.

Jeff Nobles completed a pioneering environmental operations specialist apprenticeship at Texas Eastman Division, located in Longview. He was honored during graduation ceremonies on August 18, 1994.

Robert C. Joines, vice president, Health, Safety and Environment at Eastman, said the environmental operations apprentice training at Texas Eastman Division is the first of its kind in the U.S. "Industry has long recognized the importance of apprenticeship programs," Joines said. "The environmental operations apprenticeship curriculum developed in Longview is an innovative extension of apprenticeship training and will likely be the model as similar programs are introduced throughout the industry," Joines added.

Eastman apprenticeship programs, offered through the company's Training Department have included certified training for chemical operators, lab analysts, materials handling operators, stores and receiving attendants, maintenance mechanics and electrical and instrument mechanics. The Texas Eastman Division environmental operations specialist apprenticeship training is the most recent addition to that program. Like other Eastman apprenticeship programs, it is self-paced, performance-based and certified by the U.S. Department of Labor.

Bill Hansen is responsible for the apprenticeship program at Texas Eastman Division. According to Hansen, the environmental operations specialist apprenticeship includes:



Hansen said written and performance tests document competency in related academic instruction. Checklists document job competency.

Three other apprentices are enrolled in the same program and are expected to graduate within the next year.

Eastman Chemical Company, headquarteres in Kingsport, Tennessee, manufactures and markets chemicals, fibers and plastics worldwide. Sales in 1993 were $3.9 billion.


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Airs Data

General Information

SIC Code:
   Primary: 2869
   secondary: 2821

State Compliance Status: 3 - in compliance
State Classification A - actual or potential emissions are above the applicable major source thresholds
EPA Classification B- potential uncontrolled emissions <100 tons/year
Operating Status: O- operating
Continuous emissions: Yes
State Registration#: HH0042M
Govt. Facility Code: 0 - all other facilities not owned or operated by federal gov't
Contact Person: J.E.Dworsky, PE (903)237-5264
Plant Description: Petrochemicals Manufacturer
Last State Insp. Action: 07 Date (YYMMDD): 961220
Last EPA Insp. Action: R8 Date (YYMMDD): 850207


Plant Summary

Compliance Status: 3 - in compliance-inspection
Classification Code: B - potential uncontrolled emissions <100 tons per year
Operating Status: o - operating
Airs Programs: 0 - SIP source, 6-PSD, 8-NESHAP, 9-NSPS
Most Recent Year of Emissions Inventory: 90


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Plant Pollutant Information

 Year of Emission Inventory: 1990
 Contact Person - Emissions: Dale Baughman, PE  Phone#: (903)237-5474

Carbon Monoxide (estimated w/o rule effectiveness)
Year Emissions (tons/year)
90 1033.914
88 1288.000
85 1131.000

Sulfur Dioxide (estimated w/o rule effectiveness)
Year Emissions (tons/year)
90 3116.678
88 3101.000
85 3084.000

Nitrogen Dioxide (estimated w/o rule effectiveness)
Year Emissions (tons/year)
90 9917.114
88 12821.00
85 12003.00

Volatile Organic Compounds (estimated w/o rule effectiveness)
Year Emissions (tons/year)
90 6955.749
88 13316.00
85 7945.000

PM10: Total 0-10UM (estimated w/o rule effectiveness)
Year Emissions (tons/year)
90 237.2151


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Air Programs

Air Program Code: 8 - NESHAP

State Compliance Status: 3 - in compliance
EPA Compliance Status: 3 - in compliance
State Classification: C - class is unknown
EPA Classification: B - potential uncontrolled emissions
Air Program Status: O - operating
Turnover Compliance Flag: 0
Repeating Violator Flag: 0


Air Program Code: 9 - NSPS

State Compliance Status: 3 - in compliance
State Classification: A actual or potential emissions are above the applicable major source thresholds
Air Program Status: O - operating
Turnover Compliance Flag: 0
Repeating Violator Flag: 93/01 (IDs the beginning year and month of the quarter in which a NESHAP, A1-SIP or NSPS plant is first identified to have an "in violation" compliance status

Air Program Code: 0 - SIP

    State Compliance Status: (YYMM)

3 97/12 3 97/10 3 97/09 3 97/08 3 97/07 3 97/06
3 97/05 3 97/04 3 97/03 3 97/02 3 97/01 3 96/12
3 96/10 3 96/09 3 96/08 3 96/07 3 96/06 3 96/05
3 96/04 3 96/03 3 96/02 3 96/01 3 95/11 3 95/10

    State Compliance Status: (YYQQ)

3 97/04 3 97/03 3 97/02 3 97/01
3 96/04 3 96/03 3 96/02 3 96/01


Air Program Code: 6 - PSD

    State Compliance Status: (YYMM)

4 97/12 4 97/10 4 97/09 4 97/08 4 97/07 4 97/06
4 97/05 4 97/04 4 97/03 4 97/02 4 97/01 4 96/12
4 96/10 4 96/09 4 96/08 4 96/07 4 96/06 4 96/05
4 96/04 4 96/03 4 96/02 4 96/01 4 95/11 4 95/10


   EPA Compliance Status: (YYMM)

4 97/12 4 97/10 4 97/09 4 97/08 4 97/07 4 97/06
4 97/05 4 97/04 4 97/03 4 97/02 4 97/01 4 96/12
4 96/10 4 96/09 4 96/08 4 96/07 4 96/06 4 96/05
4 96/04 4 96/03 4 96/02 4 96/01 4 95/11 4 95/10


    State Compliance Status: (YYQQ)

4 97/04 4 97/03 4 97/02 4 97/01
4 96/04 4 96/03 4 96/02 4 96/01


    EPA Compliance Status: (YYQQ)

4 97/04 4 97/03 4 97/02 4 97/01
4 96/04 4 96/03 4 96/02 4 96/01



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Air Program Code: 8 - NESHAP

    State Compliance Status: (YYMM)

3 97/12 3 97/10 3 97/09 3 97/08 3 97/07 3 97/06
3 97/05 3 97/04 3 97/03 3 97/02 3 97/01 3 96/12
3 96/10 3 96/09 3 96/08 3 96/07 3 96/06 3 96/05
3 96/04 3 96/03 3 96/02 3 96/01 3 95/11 3 95/10


   EPA Compliance Status: (YYMM)

3 97/12 3 97/10 3 97/09 3 97/08 3 97/07 3 97/06
3 97/05 3 97/04 3 97/03 3 97/02 3 97/01 3 96/12
3 96/10 3 96/09 3 96/08 3 96/07 3 96/06 3 96/05
3 96/04 3 96/03 3 96/02 3 96/01 3 95/11 3 95/10


    State Compliance Status: (YYQQ)

3 97/04 3 97/03 3 97/02 3 97/01
3 96/04 3 96/03 3 96/02 3 96/01


    EPA Compliance Status: (YYQQ)

3 97/04 3 97/03 3 97/02 3 97/01
3 96/04 3 96/03 3 96/02 3 96/01


Air Program Code: 9 - NSPS

    State Compliance Status: (YYMM)

3 97/12 3 97/10 3 97/09 3 97/08 3 97/07 3 97/06
3 97/05 3 97/04 3 97/03 3 97/02 3 97/01 3 96/12
3 96/10 3 96/09 3 96/08 3 96/07 3 96/06 3 96/05
3 96/04 3 96/03 3 96/02 3 96/01 3 95/11 3 95/10

    State Compliance Status: (YYQQ)

3 97/04 3 97/03 3 97/02 3 97/01
3 96/04 3 96/03 3 96/02 3 96/01


Compliance Codes

Permits

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