Plant Data
Texas Eastman
General InformationTexas Eastman Co
Hwy. 149 at Kodak Blvd
PO Box 7444
Longview, TX 75607
(903) 237-5000
General Info
Historical Facts
1949 | Eastman Kodak Company announced a new plant site in Longview, Texas. | |
1950 | Construction of facilities began | |
1952 | Texas Eastman shipped its first pound of product in March. Employment reached 424. |
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1957 | Hydrocarbon Cracking Plant 2 started production. | |
1960 | Plastics Lab formed | |
1961 | Polypropylene plant started production. Texanol plant placed into operation. Epolene Plant 3 began operation. |
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1962 | Texas Eastman completed construction of a 250-mile long pipeline from the Gulf Coast area south of Houston to Tyler. | |
1964 | Texas Eastman acquired an underground salt dome storage facility on a 330-acre site in Tyler. | |
1968 | Ethyl acetate plant and Epolene plant began production. | |
1970 | Hydrocarbon Cracking Plant 3A started operation. Mixed Esters Plant and Glycol Ethyl Ester Plant placed into operation. |
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1975 | Ehtylene Glycol Plant 2 began production. Employment reached 2,011. |
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1979 | First coal train unloaded. | |
1983 | Hydrocarbon Cracking Plant 4 and Polyethylene Plant 2 placed into operation. Hydrocarbon Cracking Plants 1 and 2 shut down and dismantled. |
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1984 | Rotary Kiln Incinerator started operation. | |
1984 | Eastman Kodak Company held its annual shareowners' meeting in Longview. First production of EASTOBOND M-5H Amorphous Polypropylene |
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1987 | Low Pressure Oxo Phase I Conversion successfully completed. | |
1988 | Amorphous Polyolefins production commercialized with the APO semi-works plant. 250-miles of new pipeline constructed from Tyler to Mont Belvieu, Texas, which is northeast of Houston. Employment reached 2,640. |
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1989 | Texas Eastman announced a major $300 million expansion program. Low Pressure Oxo Phase II Conversion successfully completed. |
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1990 | New $45 million activated sludge wastewater treatment system completed. Community Advisory Board formed. |
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1991 | Contractor safety council formed. Hosted its first Community Open House. Received ISO registrations for quality systems for producing four key chemicals. |
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1992 | One of six businesses to receive the Environmental Protection Agency Administrator's Award for pollution prevention. | |
1993 | Received Texas Water Commission's Clean Industries 2000 award for environmental excellence. Won Lammot DuPont Safety Award. |
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1994 | One of two recipients to receive the prestigious Texas Quality Award. Named a STAR site under OSHA's Voluntary Protection Program. Celebrated its 45th Anniversary. Eastman Chemical Company sold its polypropylene manufacturing facility located at Texas Eastman to Huntsman Chemical Corporation. |
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1995 | Propionic acid plant began operation. ISO registration was completed for all Texas Eastman major products. Texas Eastman received the first annual Texas League of Women Voters Excellence in Environmental Awareness Award. |
Site Personnel / Contacts
- Environmental Mgr. - J.E. Dworsky , PE
- President - G.S. Williamson
- Director - Bruce E. Moore
SIC Codes / Products Etc.
2869 - Industrial Organic Chemicals
2821 - Plastics Materials and Resins
Manufacturing capabilities
Texas Eastman's products are made beginning with propane and ethane piped in from the Gulf of Mexico. From hydrocarbon-cracking units, ethylene, propylene, and hydrogen are fed to downstream processes to manufacture:
Typical processes Some Texas Eastman processes are a natural fit to manufacture fine and specialty chemicals in medium and large quantities. Examples include:
Manufacturing equipment - Texas Eastman's flexible semiworks facility is available for custom products. Production rates can be up to 15,000 pounds/day.
Environmental Program Information
Responsible Care
Texas Eastman has adopted the goals of the Chemical Manufacturers Association's Responsible Care program which requires environmental responsibility and public accountability for member companies (See Appendix A).
Waste Minimization
Texas Eastman continuously seeks to minimize waste generation and discharge. This has been achieved through improved operating controls and maintenance procedures throughout the plant and additional capital equipment.
Texas Eastman spent $228 million on environmental projects during the period 1988-1994 including a $45 million activated sludge wastewater treatment plant in 1990.
Texas Eastman has achieved a 32% decrease in waste generation and discharge since 1988.
Voluntary Emission Reduction Program
Texas Eastman releases 7 of the 17 materials targeted by EPA for a 50% reduction. Texas Eastman achieved a 60% reduction of these materials in 1994.
EPA Administrator's Award
Texas Eastman is a past recipient of the prestigious national Environmental Protection Agency (EPA) Administrator's Award for pollution prevention projects.
Clean Industries 2000 Award
In 1993, Texas Eastman received one of two Governor's Awards for Environmental Excellence as part of the Texas Natural Resources Conservation Commission (TNRCC) Clean Industries 2000 program.
Clean Industries 2000 is a program designed to protect and conserve the environment to a higher degree than required through state and federal regulations. SARA Air Emissions
Air Emissions
The Environmental Protection Agency (EPA) requires business and industry to report on air emissions of more than 500 materials. Texas Eastman has emissions of 45 of these. Since 1987, Texas Eastman has reduced emissions of these materials by 66%.
Reduction In Fugitive Air Emissions
Texas Eastman has an extensive fugitive emissions monitoring and maintenance program which has reduced emissions at the plant. Most fugitive emissions are small amounts of materials which can escape from valves, flanges, pumps, seals and other sources.
Representatives from the Texas Natural Resources Conservation Commission have visited Texas Eastman to learn more about the company's fugitive air emissions program to encourage its implementation by others.
First Certified Environmental Operations Specialist
LONGVIEW, Tex., Aug. 31, 1994--An Eastman Chemical Company employee is on the job as the nation's first and only certified environmental operations specialist.
Jeff Nobles completed a pioneering environmental operations specialist apprenticeship at Texas Eastman Division, located in Longview. He was honored during graduation ceremonies on August 18, 1994.
Robert C. Joines, vice president, Health, Safety and Environment at Eastman, said the environmental operations apprentice training at Texas Eastman Division is the first of its kind in the U.S. "Industry has long recognized the importance of apprenticeship programs," Joines said. "The environmental operations apprenticeship curriculum developed in Longview is an innovative extension of apprenticeship training and will likely be the model as similar programs are introduced throughout the industry," Joines added.
Eastman apprenticeship programs, offered through the company's Training Department have included certified training for chemical operators, lab analysts, materials handling operators, stores and receiving attendants, maintenance mechanics and electrical and instrument mechanics. The Texas Eastman Division environmental operations specialist apprenticeship training is the most recent addition to that program. Like other Eastman apprenticeship programs, it is self-paced, performance-based and certified by the U.S. Department of Labor.
Bill Hansen is responsible for the apprenticeship program at Texas Eastman Division. According to Hansen, the environmental operations specialist apprenticeship includes:
Airs Data
General InformationState Compliance Status: | 3 - in compliance |
State Classification | A - actual or potential emissions are above the applicable major source thresholds |
EPA Classification | B- potential uncontrolled emissions <100 tons/year |
Operating Status: | O- operating |
Continuous emissions: | Yes |
State Registration#: | HH0042M |
Govt. Facility Code: | 0 - all other facilities not owned or operated by federal gov't |
Contact Person: | J.E.Dworsky, PE (903)237-5264 |
Plant Description: | Petrochemicals Manufacturer |
Last State Insp. Action: 07 | Date (YYMMDD): 961220 |
Last EPA Insp. Action: R8 | Date (YYMMDD): 850207 |
Compliance Status: | 3 - in compliance-inspection |
Classification Code: | B - potential uncontrolled emissions <100 tons per year |
Operating Status: | o - operating |
Airs Programs: | 0 - SIP source, 6-PSD, 8-NESHAP, 9-NSPS |
Most Recent Year of Emissions Inventory: | 90 |
Carbon Monoxide (estimated w/o rule effectiveness)
Year | Emissions (tons/year) | |
90 | 1033.914 | |
88 | 1288.000 | |
85 | 1131.000 |
Sulfur Dioxide (estimated w/o rule effectiveness)
Year | Emissions (tons/year) | |
90 | 3116.678 | |
88 | 3101.000 | |
85 | 3084.000 |
Nitrogen Dioxide (estimated w/o rule effectiveness)
Year | Emissions (tons/year) | |
90 | 9917.114 | |
88 | 12821.00 | |
85 | 12003.00 |
Volatile Organic Compounds (estimated w/o rule effectiveness)
Year | Emissions (tons/year) | |
90 | 6955.749 | |
88 | 13316.00 | |
85 | 7945.000 |
PM10: Total 0-10UM (estimated w/o rule effectiveness)
Year | Emissions (tons/year) | |
90 | 237.2151 |
State Compliance Status: | 3 - in compliance |
EPA Compliance Status: | 3 - in compliance |
State Classification: | C - class is unknown |
EPA Classification: | B - potential uncontrolled emissions |
Air Program Status: | O - operating |
Turnover Compliance Flag: | 0 |
Repeating Violator Flag: | 0 |
State Compliance Status: | 3 - in compliance |
State Classification: | A actual or potential emissions are above the applicable major source thresholds |
Air Program Status: | O - operating |
Turnover Compliance Flag: | 0 |
Repeating Violator Flag: | 93/01 (IDs the beginning year and month of the quarter in which a NESHAP, A1-SIP or NSPS plant is first identified to have an "in violation" compliance status |
3 | 97/12 | 3 | 97/10 | 3 | 97/09 | 3 | 97/08 | 3 | 97/07 | 3 | 97/06 |
3 | 97/05 | 3 | 97/04 | 3 | 97/03 | 3 | 97/02 | 3 | 97/01 | 3 | 96/12 |
3 | 96/10 | 3 | 96/09 | 3 | 96/08 | 3 | 96/07 | 3 | 96/06 | 3 | 96/05 |
3 | 96/04 | 3 | 96/03 | 3 | 96/02 | 3 | 96/01 | 3 | 95/11 | 3 | 95/10 |
3 | 97/04 | 3 | 97/03 | 3 | 97/02 | 3 | 97/01 |
3 | 96/04 | 3 | 96/03 | 3 | 96/02 | 3 | 96/01 |
4 | 97/12 | 4 | 97/10 | 4 | 97/09 | 4 | 97/08 | 4 | 97/07 | 4 | 97/06 |
4 | 97/05 | 4 | 97/04 | 4 | 97/03 | 4 | 97/02 | 4 | 97/01 | 4 | 96/12 |
4 | 96/10 | 4 | 96/09 | 4 | 96/08 | 4 | 96/07 | 4 | 96/06 | 4 | 96/05 |
4 | 96/04 | 4 | 96/03 | 4 | 96/02 | 4 | 96/01 | 4 | 95/11 | 4 | 95/10 |
4 | 97/12 | 4 | 97/10 | 4 | 97/09 | 4 | 97/08 | 4 | 97/07 | 4 | 97/06 |
4 | 97/05 | 4 | 97/04 | 4 | 97/03 | 4 | 97/02 | 4 | 97/01 | 4 | 96/12 |
4 | 96/10 | 4 | 96/09 | 4 | 96/08 | 4 | 96/07 | 4 | 96/06 | 4 | 96/05 |
4 | 96/04 | 4 | 96/03 | 4 | 96/02 | 4 | 96/01 | 4 | 95/11 | 4 | 95/10 |
4 | 97/04 | 4 | 97/03 | 4 | 97/02 | 4 | 97/01 |
4 | 96/04 | 4 | 96/03 | 4 | 96/02 | 4 | 96/01 |
4 | 97/04 | 4 | 97/03 | 4 | 97/02 | 4 | 97/01 |
4 | 96/04 | 4 | 96/03 | 4 | 96/02 | 4 | 96/01 |
3 | 97/12 | 3 | 97/10 | 3 | 97/09 | 3 | 97/08 | 3 | 97/07 | 3 | 97/06 |
3 | 97/05 | 3 | 97/04 | 3 | 97/03 | 3 | 97/02 | 3 | 97/01 | 3 | 96/12 |
3 | 96/10 | 3 | 96/09 | 3 | 96/08 | 3 | 96/07 | 3 | 96/06 | 3 | 96/05 |
3 | 96/04 | 3 | 96/03 | 3 | 96/02 | 3 | 96/01 | 3 | 95/11 | 3 | 95/10 |
3 | 97/12 | 3 | 97/10 | 3 | 97/09 | 3 | 97/08 | 3 | 97/07 | 3 | 97/06 |
3 | 97/05 | 3 | 97/04 | 3 | 97/03 | 3 | 97/02 | 3 | 97/01 | 3 | 96/12 |
3 | 96/10 | 3 | 96/09 | 3 | 96/08 | 3 | 96/07 | 3 | 96/06 | 3 | 96/05 |
3 | 96/04 | 3 | 96/03 | 3 | 96/02 | 3 | 96/01 | 3 | 95/11 | 3 | 95/10 |
3 | 97/04 | 3 | 97/03 | 3 | 97/02 | 3 | 97/01 |
3 | 96/04 | 3 | 96/03 | 3 | 96/02 | 3 | 96/01 |
3 | 97/04 | 3 | 97/03 | 3 | 97/02 | 3 | 97/01 |
3 | 96/04 | 3 | 96/03 | 3 | 96/02 | 3 | 96/01 |
3 | 97/12 | 3 | 97/10 | 3 | 97/09 | 3 | 97/08 | 3 | 97/07 | 3 | 97/06 |
3 | 97/05 | 3 | 97/04 | 3 | 97/03 | 3 | 97/02 | 3 | 97/01 | 3 | 96/12 |
3 | 96/10 | 3 | 96/09 | 3 | 96/08 | 3 | 96/07 | 3 | 96/06 | 3 | 96/05 |
3 | 96/04 | 3 | 96/03 | 3 | 96/02 | 3 | 96/01 | 3 | 95/11 | 3 | 95/10 |
3 | 97/04 | 3 | 97/03 | 3 | 97/02 | 3 | 97/01 |
3 | 96/04 | 3 | 96/03 | 3 | 96/02 | 3 | 96/01 |
Compliance Codes
Permits
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