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Plant Data

Tennessee Eastman

General Information
SIC Codes / Products Etc
Site Personnel / Contacts
Employee/Faculty hierarchy/Structure
Environmental Programs
AIRS Data

Tennessee Eastman

100 N Eastman Rd
Kingsport TN 37660
(423) 229-2000
(800) EASTMAN

General Information

Tennessee Eastman Division is one of the largest chemical manufacturing sites in North America. Tennessee Eastman Division manufactures over 300 industrial chemicals, 1 basic fiber, and 3 basic types of plastics.

Tennessee Eastman Division has 499 buildings and 6,097 acres of land. The 1,200-acre main plant site includes 40.4 acres of warehouse area under roof and more than 1.16 million square feet of office space. The tallest building at TED is Building 325 Powerhouse 154 feet tall.

Tennessee Eastman Division purchases over 1,400 separate raw materials.

At full production, coal usage at Tennessee Eastman Division is 58 carloads (approximately 100-ton loads) or 5,800 tons per day.

Rail Switching Services provides railcar switching and track maintenance for Tennessee Eastman Division. They operate 5 diesel locomotives over 37 miles of Eastman track and make approximately 5,000 railcar movements per week.

Eastman's installed generating capacity is over 195,000 kilowatts - enough to serve approximately 90,000 average homes. The stacks on the Building 253 Powerhouse are 250 feet high. The single stack at the Building 325 Powerhouse is 375 feet high.

At full production Eastman pumps more than 485,000,000 gallons of water each day. Approximately 26,000,000 gallons of filtered water are used daily.

The Medical Department at Eastman Chemical Company, Kingsport, has a Clinical Services section and an Industrial Hygiene section, staffed by approximately 50 employees, including 4 full-time physicians. Two other physicians work with the company's Health, Safety and Environmental Services Division.

Historical Facts

1920 Tennessee Eastman Division was established to produce methanol for use in Kodak's photographic film base.

1930 Cellulose esters production began. Cellulose esters are used in the manufacture of safety film base, Tenite cellulosic plastics, Estron and Chromspun acetate fibers, Estron acetate tow, lacquer formulations, and plastic film and sheeting.

1931 Hydroquinone production began. Hydroquinone is an important photographic chemical and is used as an antioxidant.

1932 Production of Tenite cellulosic plastics began.

1947 Production of color photographic chemicals started. Tennessee Eastman Division now produces the majority of the color photographic chemicals to meet Eastman Kodak Company's needs.

1971 Tenite polyester plastic was introduced.

1977 First bottle polymer was produced in the Polymers Division.

1983 Chemicals from coal plant began producing chemicals. Expansion was completed in 1991.

1986 New hydroquinone plant began production.

1988 New wastewater treatment plant opened.

1991 Eastman formed a joint venture with Rhone-Poulenc to build a cellulose acetate facility in Kingsport. Industry Week magazine selected Tennessee Eastman Division as one of America's top ten manufacturing plants.

1993 Eastman won the Malcolm Baldridge National Quality Award in the manufacturing category and also won the Tennessee Governor's Quality Award.

1994 Effective January 1, Eastman was spun off by Eastman Kodak Company and became an independent company. company.

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SIC Codes / Products Etc.

2819-98 Industrial Inorganic Chemical Mfr.
2821-01 Plastics - Raw Materials / Powder / Resins - Mfr.
2821-03 Manufacturing of Plastics
2822-01 Rubber - Synthetic Mfr.
2823-98 Cellulosic Manmade Fibers Mfr.
2824-01 Fiber (Non-Cellulosic) Mfr.

Site Personnel / Contacts

Plant Manager - Eastman would not release this information (claimed it as proprietary information)

Environmental Mgr. - Vivian McInt (listed as "contact person for emissions" in AIRS database)

Employee/Facility Hierarchy/Structure

Eastman would not release this information (claimed it as proprietary information)

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Environmental Program Information

Tennessee Eastman Division spent $98.5 million in 1996 on environmental protection and improvements.

Total TRI releases at Tennessee Eastman Division have fallen by 88% from 1987 to 1996. This does not include substances added/delisted from the TRI list.

Tennessee Eastman Division has reduced incinerated waste by 39% since 1987.

In 1988 Tennessee Eastman Division built an $85 million wastewater treatment facility which has a 99% waste removal efficiency that exceeds all current environmental standards.

In 1994 Tennessee Eastman Division completed installation of five state-of-the-art precipitators at a cost of $60 million to increase the removal of flyash from 96% to more than 99%.

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AIRS Data — Tennessee Eastman - Steam Supply (12/97)

General Information

Standard Industrial Classification

Primary 4961 - Steam Supply
Secondary

State Compliance Status: 4 - In Compliance - Certification
State Classification: A-Actual or potential emissions are above the applicable major source thresholds
EPA Classification: B-Potential Uncontrolled Emissions <100 Ton/Year
Operating Status: O - Operating
Continuous Emissions: No
State Registration: ?
Govt. Facility Code: 0 - All Other Facilities Not Owned Or Oper. By Fed Govt
Contact Person: Emissions - Vivian McInt
Plant Description: Industrial Inorganic Chem
Last State Insp. Action: 27    Date (YYMMDD): 941213
Last EPA Insp. Action:        Date (YYMMDD):

Plant Pollutant Information

Suspended Particulate (TSP)
Year Emissions (tons/year)
93 718.0000
92 728.0000
91 723.0000
90 721.0000
89 27.0000

Carbon Monoxide
Year Emissions (tons/year)
93 2770.000
92 3617.000
91 3488.000
90 3466.000
893466.000

Sulfur Dioxide
Year Emissions (tons/year)
93 19236.00
92 19236.00
91 19236.00
90 19236.00
89 19236.00

Nitrogen Dioxide
Year Emissions (tons/year)
93 10823.00
92 10823.00
91 10823.00
90 10823.00
89 15544.00

Volatile Organic Compounds
Year Emissions (tons/year)
93 3032.000
92 3049.000
91 3334.000
90 5376.000
89 4719.000

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AIRS Data — Steam Supply (12/97) con’t

Air Programs

SIP

State Compliance Status: 4 - In Compliance - Certification
State Classification: A-Act. or pot. emissions > app. major source thresholds
Air Program Status: O - Operating
Turnover Compliance: 0
Repeating Violator: 0
Repeat Violation Date: N/A

State Compliance Status: (YYMM)

97/12

B

97/10

B

97/09

B

97/08

B

97/07

B

97/06

B

97/05

B

97/04

B

97/03

B

97/02

B

97/01

B

96/12

B

96/10

3

96/09

3

96/08

3

96/07

3

96/06

3

96/05

3

96/04

3

96/03

3

96/02

3

96/01

3

95/11

3

95/10

3

State Compliance Statuses: (YYQQ)

97/04

B

97/03

B

97/02

B

97/01

B

97/05

3

97/04

3

97/03

3

97/02

3


PSD

State Compliance Status: 4 - In Compliance - Certification
State Classification: A-Act. or pot. emissions > app. major source thresholds
Air Program Status: O - Operating
Turnover Compliance: 0
Repeating Violator: 0
Repeat Violation Date: N/A

State Compliance Status: (YYMM)

97/12

8

97/10

8

97/09

8

97/08

8

97/07

8

97/06

8

97/05

8

97/04

8

97/03

8

97/02

8

97/01

8

96/12

8

96/10

8

96/09

8

96/08

8

96/07

8

96/06

8

96/05

8

96/04

8

96/03

8

96/02

8

96/01

8

95/11

8

95/10

8

State Compliance Statuses: (YYQQ)

97/04

8

97/03

8

97/02

8

97/01

8

97/05

8

97/04

8

97/03

8

97/02

8

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AIRS Data — Steam Supply (12/97) con’t

NSPS

State Compliance Status: 4 - In Compliance - Certification
State Classification: A-Act. or pot. emissions > app. major source thresholds
Air Program Status: O - Operating
Turnover Compliance: 0
Repeating Violator: 0
Repeat Violation Date: N/A

State Compliance Status: (YYMM)

97/12

0

97/10

0

97/09

0

97/08

0

97/07

0

97/06

0

97/05

0

97/04

0

97/03

0

97/02

0

97/01

0

96/12

0

96/10

0

96/09

0

96/08

0

96/07

0

96/06

0

96/05

0

96/04

0

96/03

0

96/02

0

96/01

0

95/11

0

95/10

0

State Compliance Statuses: (YYQQ)

97/04

0

97/03

0

97/02

0

97/01

0

97/05

0

97/04

0

97/03

0

97/02

0

EPA Compliance Status (YYMM)

97/12

1

97/10

1

97/09

1

97/08

1

97/07

1

97/06

1

97/05

1

97/04

1

97/03

1

97/02

1

97/01

1

96/12

1

96/10

1

96/09

1

96/08

1

96/07

1

96/06

1

96/05

1

96/04

1

96/03

1

96/02

1

96/01

1

95/11

1

95/10

1

EPA Compliance Statuses: (YYQQ)

97/04

1

97/03

1

97/02

1

97/01

1

97/05

1

97/04

1

97/03

1

97/02

1

 

Compliance Codes


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Airs Data

SIC Codes
   Primary     2819 - Industrial Inorganic Chemicals

State Compliance Status: 4 - In Compliance - Certification
State Classification: A-Actual or potential emissions are above the applicable major source thresholds
EPA Classification: B-Potential Uncontrolled Emissions <100 Ton/Year
Operating Status: O - Operating
Continuous Emissions: No
State Registration#: 82-1003
Govt. Facility Code: 0 - All Other Facilities Not Owned Or Oper. By Fed Govt
Contact Person: Emissions - Vivian McInt
Plant Description: Industrial Chemicals
Last State Insp. Action: 27    Date (YYMMDD): 930809
Last EPA Insp. Action: A5     Date (YYMMDD):920828

Plant Summary

Classification Code A
Operating Status O-Operating
Air Programs 0-SIP Source & 9-NSPS
Count of Points Compliance: 75    Emissions: 75
Count of Point Actions: 7
Count of Stacks: 75
Most Recent year of Emissions Inventory 93



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Plant Pollutant Information

TSP (estimated w/o Rule Effectiveness
Year Emissions (tons per year)
93 323.0000
92 348.0000
91 350.0000
90 339.0000
89 339.0000


Carbon Monoxide
Year Emissions (tons per year)
93 185.0000
92 237.0000
91 237.0000
90 235.0000
89 230.0000


Sulfur Dioxide
Year Emissions (tons per year)
93 63.0000
92 63.0000
91 63.0000
90 63.0000
89 63.0000


Nitrogen Dioxide
Year Emissions (tons per year)
93 26.0000
92 26.0000
91 26.0000
90 26.0000
89 26.0000


Volume of Organic Compounds
Year Emissions (tons per year)
93 1956.0000
92 1804.0000
91 2084.0000
90 2737.0000
89 2726.0000

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Air Programs

   Air Program Code: 0 - SIP

State Compliance Status: 4 - In Compliance Certification
State Classification: C Class is Unknown
Air Program Status: O - Operating
Turnover Compliance Flag: 0
Repeating Violator Flag: N/A
Repeat Violation Date: N/A


   State Compliance Status: (YYMM)

4 97/12 4 97/10 4 97/09 4 97/08 4 97/07 4 97/06
4 97/05 4 97/04 4 97/03 4 97/02 4 97/01 4 96/12
4 96/10 4 96/09 4 96/08 4 96/07 4 96/06 4 96/05
4 96/04 4 96/03 4 96/02 4 96/01 4 95/11 4 95/10


   State Compliance Status: (YYQQ)
4 97/04 4 97/03 4 97/02 4 97/01
4 96/04 4 96/03 4 96/02 4 96/01


   Air Program Code: 9 - NSPS

State Compliance Status: 4 - In Compliance Certification
State Classification: B Potential Uncontrolled Emissions <100 tons per year
Air Program Status: C - Under Construction
Turnover Compliance Flag: 0
Repeating Violator Flag: N/A
Repeat Violation Date: N/A


Compliance Codes

Permits

** FOIA Request has been submitted.

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